Since 1958, World Wide Sign Systems, Inc. and The Channel Letter Factory have delivered top-quality wholesale LED channel letters, traditional signs, custom solutions, and more to turn your client’s vision into reality. And right now, we are running reduced lead times on wholesale channel letters.
Reduced lead times on wholesale channel letters
Sign companies win jobs when they can promise a realistic install date and hit it. With our current reduced lead times, you can quote your customers with confidence and keep projects moving. Whether you need one set of letters for a single storefront or one hundred sets for a national rollout, WWSS builds them to spec and ships from our manufacturing facilities in Bonduel and Shawano, WI, Atlanta, GA, and Carson City, NV.
Features and benefits
Sizes from 6 in. to 15 ft. for everything from small interior signs to large building-mounted letters
Remote, raceway, or direct LED illumination to fit the wall, the code, and the budget
Channel Lock trim cap letters with a clean, secure face
World Wide Sign Systems, Inc. and The Channel Letter Factory are proud to support the First Annual Great Lakes Sign Association event, happening September 9–10, 2026 at Kalahari Falls Resort in Wisconsin Dells, WI.
The Great Lakes Sign Association brings together sign companies and industry professionals from Minnesota, Iowa, Wisconsin, and Illinois with one goal: uniting our industry across the Midwest. As a wholesale sign manufacturer headquartered in Bonduel, WI since 1958, WWSS is glad to see a regional association take shape right here in our home state, and we look forward to spending the next few days connecting with friends, customers, and fellow professionals in the sign industry.
Event details
What: First Annual Great Lakes Sign Association
When: September 9–10, 2026
Where: Kalahari Falls Resort, Wisconsin Dells, WI
Who: Sign companies and industry professionals from Minnesota, Iowa, Wisconsin, and Illinois
Connect with World Wide Sign Systems at the event
If you are attending, we would welcome the opportunity to connect and discuss how World Wide Sign Systems can support your wholesale sign manufacturing and outsourcing needs. Whether you are looking for a dependable partner for overflow work or a manufacturer for products you do not build in-house, we are happy to talk through your projects and how we can help you deliver for your customers.
What we manufacture for sign companies
WWSS manufactures wholesale signs for sign professionals across the country from our locations in Wisconsin, Georgia, and Nevada. Products include:
Channel letters — front lit, reverse (halo) lit, and combination lit LED channel letters, manufactured at The Channel Letter Factory in Shawano, WI
Reverse channel letters — halo-illuminated letters for a clean, architectural look
Monument signs — freestanding ground-level signs for entrances and campuses
Pylon signs — high-visibility pole signs for roadside and multi-tenant locations
Events like the Great Lakes Sign Association are what keep our industry strong: time spent face to face with the people who sell, install, and service signs every day. Thank you to the organizers for bringing the Midwest sign community together, and thank you to our customers for trusting WWSS as your outsourcing partner.
Wholesale channel letters give sign companies a proven way to put a client’s brand on a building with real dimension and dependable nighttime visibility. World Wide Sign Systems, Inc. and The Channel Letter Factory have manufactured wholesale channel letters since 1958, with letters available from 6 inches to 15 feet, multiple construction methods, LED illumination, and quantities from a single set to one hundred sets.
For sign professionals, the order is rarely just “channel letters.” Each project involves decisions about trim style, illumination direction, mounting method, and letter size — and each of those choices changes how the finished sign looks on the building and how it installs in the field. WWSS manufactures to the approved artwork and project specifications so the sign company can focus on selling and installing the job.
Front lit LED channel letters carry brand recognition during the day and a clean, even nighttime presentation.
What are wholesale channel letters?
A channel letter is an individually fabricated three-dimensional letter, number, or logo shape with a returned side wall and, in most cases, an internally mounted LED light source. Because each character is built on its own, channel letters can follow a brand’s typeface and logo geometry far more closely than copy applied to a flat panel.
Wholesale means the letters are manufactured for sign companies rather than sold to the end user. The sign company handles the client relationship, the permitting, and the installation; WWSS handles the fabrication, illumination, and finishing, and ships the completed set ready to install.
Which channel letter constructions are available?
Different jobs call for different letter constructions. WWSS produces the full range so a sign company can match the letter to the building, the budget, and the brand standard:
Channel lock trimcap letters. The traditional construction, with a trimcap edge securing the face to the return.
Trimless letters. A cleaner face-to-return transition for projects where the trimcap edge is not wanted.
No-Trim Technology letters. A newer option that removes the visible trim line entirely for a more modern look.
Fabricated reverse channel letters. Built for halo illumination, with the light washing the wall behind the letter.
Front lit, back lit, and open face letters. The illumination direction is selected to fit the design intent and the viewing conditions.
Custom shapes. Logos, icons, and non-standard characters produced to the approved artwork.
Letters from 6 inches to 15 feet. Small storefront copy and large building-mounted identification are both in range.
Quantities of one set or one hundred sets. Single-location projects and multi-site rollouts are handled the same way.
How does a channel letter order go from artwork to finished letters?
Every project starts with the artwork and the requirements supplied by the sign company. The WWSS sales and manufacturing teams review the size, construction, illumination, color, and mounting details before production begins.
Artwork and specifications are reviewed. The approved design establishes the letter shapes, sizes, return depth, colors, and finished layout dimensions.
Letter cans are fabricated. Each character is formed and assembled individually to reproduce the approved letterform.
Illumination is installed. LED modules and wiring are laid out inside the letter for even coverage across the face or the halo.
Faces and trim are applied. Trimcap, trimless, or No-Trim construction is completed depending on what the project specifies.
Finishes and colors are applied. Return and face colors are finished to the approved brand standard.
The set is inspected and prepared for shipment. The team checks illumination, color, layout, and fit before the letters are packed for delivery.
Channel letter cans are fabricated to the approved artwork before illumination, faces, and trim are added.
How are channel letters illuminated and mounted?
Illumination is handled with LEDs, and the WWSS illumination packages are Met Lab approved for use in both the United States and Canada. That approval matters to sign companies working across state and provincial lines, because it keeps one manufacturing source viable for projects on either side of the border.
Mounting is the other decision that shapes the install. Most projects use one of two approaches:
Raceway mounted. The letters are mounted to a fabricated raceway that carries the wiring and power supplies, so the building is penetrated in fewer places and the set installs as one assembly.
Remote mounted. The letters mount directly to the wall with the power supplies located remotely, which produces the cleanest appearance on the building face.
The right choice depends on the wall construction, the landlord or municipal requirements, the access available at install, and the look the client approved.
Trim style changes the character of the finished sign as much as the illumination does.
Why do sign companies choose WWSS for channel letters?
World Wide Sign Systems has manufactured wholesale custom signs since 1958. Sign companies work with an experienced sales department, receive quote turnaround typically within 24 to 48 hours, and get lead times built around real installation schedules rather than best-case estimates.
Manufacturing facilities in Bonduel and Shawano, Wisconsin; Atlanta, Georgia; and Carson City, Nevada put production near customers across the country. Those U.S. locations help WWSS support projects ranging from one set of storefront letters to a multi-site program. No project is too big or too small.
Custom shapes and non-standard characters are produced to the approved artwork alongside the letter set.
Frequently asked questions about wholesale channel letters
How small or large can a channel letter be?
WWSS manufactures channel letters from 6 inches to 15 feet. Small copy for storefront and tenant panels and large building-mounted identification are both within the standard production range.
What is the difference between raceway and remote mounting?
Raceway mounted letters are attached to a fabricated raceway that houses the wiring and power supplies and installs as a single assembly. Remote mounted letters attach directly to the wall with the power supplies located elsewhere, which gives the cleanest finished appearance.
Is the illumination approved for use in Canada?
Yes. WWSS channel letter illumination is Met Lab approved for the United States and Canada.
Can WWSS produce a single set of letters?
Yes. Quantities of one set or one hundred sets are both handled. Single-location projects are manufactured to the same specifications as multi-site programs.
How quickly can a channel letter quote be returned?
Quote turnaround is typically 24 to 48 hours. Providing artwork, sizes, construction preference, illumination, and mounting details up front helps the sales team return a complete number faster.
Custom pan formed sign faces give sign companies a durable, dimensional option for projects that need more visual impact than a flat face. World Wide Sign Systems, Inc. manufactures each face to the approved artwork and project specifications, with options for decorated or non-decorated faces, embossed or debossed details, custom shapes, and both small and large quantities.
For sign professionals, the value is flexibility. One manufacturing process can support replacement faces, new sign cabinets, distinctive brand shapes, illuminated applications, and large-format projects. WWSS can form faces up to 8 feet by 20 feet in one seamless piece, while flat faces and digitally printed flex faces are also available when a different construction is a better fit.
A custom formed sign face produced to approved brand artwork and cabinet specifications.
What is a pan formed sign face?
A pan formed sign face—also called a formed face, molded face, or vacuum formed plastic face—is made by heating plastic and shaping it over a custom mold. The result is a rigid, three-dimensional face that can include raised or recessed copy, logos, borders, and other design elements.
Compared with a flat face, the added depth helps lettering and graphics catch light during the day. In an internally illuminated cabinet, the dimensional surface can also create a strong nighttime presentation. Formed faces are commonly produced in UV-stabilized polycarbonate or acrylic, depending on the specifications of the project.
How does a formed face go from artwork to a finished sign?
Every project begins with the artwork and the requirements supplied by the sign company. The WWSS sales and manufacturing teams review the size, shape, depth, material, decoration, illumination, and installation needs before production begins.
Artwork and specifications are reviewed. The approved design establishes the shape, copy, logo details, colors, and finished dimensions.
A precision mold is prepared. The mold creates the raised, recessed, or contoured areas that give the face its dimensional appearance.
The plastic sheet is heated and formed. Once the material reaches the correct forming temperature, it is drawn over the mold to reproduce the design.
The face is trimmed and prepared. The formed piece is finished to the required size and configuration so it can fit the intended sign cabinet or application.
Decoration is applied when requested. Depending on the project, WWSS can use second-surface paint, first- or second-surface translucent vinyl, pre-applied vinyl, or digitally printed graphics.
The finished face is inspected and prepared for shipment. The team checks the surface, color, fit, and overall finish before the face is packed for delivery.
Which formed face options are available?
Pan formed faces can be tailored to the needs of a single replacement project or a larger sign program. Available options include:
Decorated or non-decorated faces
Embossed or debossed lettering and graphics
Custom shapes and odd sizes
Clear, white, or project-specific material options
Small quantities and high-volume production
Single-piece formed faces up to 8 feet by 20 feet
Flat sign faces
Flexible faces with digital print or vinyl decoration
The right choice depends on the cabinet, viewing distance, illumination, artwork, environmental exposure, and desired finished appearance. The WWSS sales team can help determine which construction and decoration method best fits the job.
Why do sign companies choose WWSS for formed faces?
World Wide Sign Systems has manufactured wholesale custom signs since 1958. Customers work with an experienced sales department, receive quote turnaround typically within 24 to 48 hours, and have access to manufacturing support from facilities in Bonduel and Shawano, Wisconsin; Atlanta, Georgia; and Carson City, Nevada.
Those U.S. locations help WWSS serve sign companies across the country while supporting projects ranging from one custom replacement face to larger quantities. No project is too big or too small.
Decoration and dimensional forming help branded graphics stand out during the day and in illuminated applications.
Frequently asked questions about pan formed faces
How large can a formed sign face be?
WWSS can manufacture a formed face up to 8 feet by 20 feet in one seamless piece. Larger applications may be produced as matched panel sets when appropriate.
Can WWSS make a replacement face for an existing sign cabinet?
Yes. Replacement formed faces can be manufactured for existing cabinets when accurate measurements, retainers, depth requirements, and other project details are provided.
Do all formed faces need to be decorated?
No. Sign companies may order decorated or non-decorated faces. Decoration options include paint, translucent vinyl, pre-applied vinyl, and digitally printed graphics.
Are formed faces only available in standard rectangles?
No. Custom shapes, odd sizes, embossed designs, and debossed details are available based on the approved artwork and manufacturing requirements.
DELIVERY DRIVER – We deliver to WI, IL, IN, IA, MN, MI, and OH. Most nights you would be home, but there are some overnight trips. We do give a per diem if you have to do an overnight stay and we pay for the hotel. We don’t have semi-trucks; we have pickup trucks and trailers. The wage is between $20 – $25 per hour based on experience (overtime pay after 40 hours in a week) and can be discussed during an interview, if chosen for an interview. Trucks are kept at our Bonduel location, so this would be where you leave from and return to each day. Normally we don’t do shipments on Fridays, but there have been a few exceptions.
World Wide Sign Systems Inc. has been providing wholesale signs and sign faces to the sign industry since 1958. Our modern and well-equipped manufacturing facilities are located in Bonduel and Shawano Wisconsin, Atlanta, Georgia and Carson City, Nevada. We are looking for talented sign professionals at all four of our locations.
Benefits
The first of the month after 60 days of employment, World Wide Sign Systems Inc. pays the premiums for $25,000.00 Term Life on our employees, $5,000.00 term Life for spouses and $2,000.00 Term Life for dependents over 6 months of age. World Wide Sign Systems Inc. pays for a short term disability plan for its employees as well.
World Wide Sign Systems Inc. has a generous vacation package as well as 6 paid holidays during the year.
Full time employees will earn PTO as follows:
40 hours (5 days) after 60 continuous days of employment
80 hours (10 days) on their 1st anniversary date.
120 hours (15 days) on their 3rd anniversary
160 hours (20 days) on their 5th Anniversary
200 hours (25 days) On their 12th anniversary
World Wide Sign Systems Inc. currently offers group health insurance, voluntary dental and vision and voluntary life and disability (Long and Short Term polices available) insurances. As well as voluntary accident, Hospital Indemnity and critical illness.
World Wide Sign Systems Inc. matches ½% for each 1% the employee contributes to his/her 401k plan up to a 6% employee contribution. Total possible company match is 3%.
When your customer wants a sign that looks sharp, professional, and built for today’s retail environment, No-Trim Technology Channel Letters are a strong choice. These trimless channel letters remove the traditional trim cap from the face of the letter, creating a cleaner, sleeker appearance with crisp edges and a more modern finished look. For storefronts, restaurants, shopping centers, corporate buildings, and branded retail spaces, No-Trim channel letters help businesses stand out with illuminated signage that looks polished day and night. World Wide Sign Systems, Inc. and The Channel Letter Factory manufacture custom channel letters for sign companies, contractors, national brands, and commercial businesses across the United States. Since 1958, WWSS has been a trusted wholesale sign manufacturing partner, producing quality channel letters in a wide range of styles, including front-lit, reverse-lit, front/back-lit, open channel, custom logo shapes, and trimless No-Trim Technology Channel Letters. Whether your project calls for one sign or a complete multi-location rollout, WWSS has the experience and production capabilities to help get it done right. No-Trim Technology Channel Letters are ideal when the finished sign needs a higher-end look. Without visible trim cap, the letters deliver a smooth, contemporary appearance that works especially well for brands that want clean design, precise detail, and premium curb appeal. These channel letters are available with face, edge, and backlit illumination options, giving your customer more creative flexibility while maintaining the visibility and durability expected from professional illuminated signage. When you choose World Wide Sign Systems, you are not just buying letters. You are working with a wholesale manufacturing team that understands deadlines, brand standards, shipping, crating, and the importance of making your company look good to your customer. WWSS supports channel letter projects from small custom orders to national sign programs, with experienced sales staff, fast quote turnaround, competitive pricing, and manufacturing support from multiple U.S. locations.
Ready to offer your customer a cleaner, sharper, more modern illuminated sign?
Contact World Wide Sign Systems today to request a quote for
No-Trim Technology Channel Letters.